Creating customised work uniforms means much more than just printing or embroidering garments with your company logo. The basis is continuous research and study of new materials, tried and tested to extend the range of proposals.
Cast Bolzonella's Style Department offers a wide range of advice on personalisation techniques, from screen-printing to embroidery, and even more special techniques, to make your workwear recognisable and unique.
Discover our proposals among those we offer below:
• Embroidery • Screen printing • Plotter • Labels and applications • Laser • Tricolour woven label
EmbroideryEmbroidery adds value and elegance to workwear and, because of its resistance, preserves even the smallest details over time. This technique still retains its handcrafted quality thanks to our 'punching' staff. Starting from the graphic file of your logo, the "embroidery program" is created, which communicates the sequence and density of the needle stitches of the embroidery machine, thus starting the customisation. |
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Plain embroideryThis is the most traditional technique: the embroidery machine "spins" the logo thanks to a dense frequency of stitches made with coloured threads. The range of spools of thread selected by us increases its versatility, to adapt to personalisation on any type of fabric. For example, on flame retardant fabrics we have a flame retardant yarn that maintains the characteristics of the fabric. |
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Embroidered PatchIt is an embroidery with a shaped fabric on the bottom. Once decorated, the patch can be applied to the garment using border stitching, or it can be heat-sealed using a special vinyl that melts with the heat of the press and acts as an adhesive. |
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3D Puff embroideryThis technique allows to create reliefs up to 4mm (0,16")thick, thanks to special 3D materials inserted under each stitches. This is a high stitch density embroidery, particularly suitable for large surfaces and logos with simple lines. |
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Embroidery on reflective fabricThis is an embroidery made on a reflective fabric that guarantees visibility even in twilight or darkness. This type of personalisation can be done directly on the garment, or as a patch to be applied to workwear at a later date. We recommend embroidery on reflective fabric for workwear to be used outdoors and/or in conditions of low visibility, but also for areas where loads and machinery are handled. |
Screen printing
Screen printing is one of the oldest printing techniques. It uses a frame, which was once a very light silk fabric, where the personalization is imprinted thanks to a light-sensitive gel. In this way a "mask" is obtained for applying the ink to the fabric. Using special inks, it is possible to obtain original effects, to give a unique look to your garments personalization. |
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Multicolor screenprintUsing multiple silk-screen frames, it is possible to put on one or more inks, allowing to create color shades as well. Particularly suitable for polo shirts and promotional T-shirts, it can be used on all our workwear lines. |
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High density printingThick or relief printing allows for personalisation with a slight thickness. |
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Puff printingPuff printing provides a softer relief effect than thick printing. It is achieved by adding a special swelling additive to normal screen printing ink. |
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Heat transfer printingAnother very popular technique for personalising workwear is transfer. This consists of negative printing of the personalisation on a special paper film called transfer. |
Vinyl cut lettering
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This is a personalisation technique using coloured heat-sealable vinyl. A special plotter cuts the films with a blade, reproducing the logo. |
Patches and labels
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VIPLA and Digital patchesThis is a polyurethane label that is printed using a plotter and heat applied to the garments to be personalised. With a solid or shaped bottom, it offers brilliant colours and the possibility of colour shading. This customisation technique is well suited to t-shirts, polo shirts, sweatshirts, trousers, jackets and overalls, making it possible to apply it even in difficult or unusual positions. |
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Rubber patchThis is a rubber label, possibly printed, which can be embroidered or applied by embroidery, resulting in an impactful and very professional effect. Given the nature of this personalisation, it is only recommended on heavy items such as work jackets and coats. |
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Woven patches & labelsThis type of personalisation allows very high precision and strength. The labels are spun directly by a special machine, in the company colours, and are then attached to the workwear to be branded by stitching or heat-sealed by means of a heat-press. |
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Vintage embroidery patchAn original and impressive customisation is the vintage one. This consists of a patch where the edge of the fabric is frayed, giving a worn look. |
Laser cutting and egraving process
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Embroided laser cut lettersThis is a portion of special fabric onto which the embroiderer sews a thick border cord. The excess is then torn off, keeping the inner part firmly anchored by the seam itself.
To make this application even more special, a rubber band can be sewn together to create a rounded effect.
This customisation is very well suited to work and promotional sweatshirts. |
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Laser engraved fleecewearThe laser is a very versatile tool and can be used on different materials to achieve original effects. Among these, the fleece engraving process reproduces the dévoré effect, which is obtained by removing the surface part of the fabric, thus revealing the underlying weave, with a three-dimensional and tone-on-tone rendering. |
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Faux leather patchesThe use of lasers enables engraving work to be carried out on leather and faux leather.
The effect of a laser engraving is similar to burning or branding and is indelible and permanent. The tool is very precise and can engrave lettering, images and logos. The finished label is then sewn onto trousers and jeans. |
Tricolour woven label
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Is made in Italy an added value of your company? Communicate it by applying the tricolour flag to your workwear! The woven labels are of excellent quality, guaranteeing the strength of embroidery and the lightness of a label. They are made of 62x30mm fabric and are hot pressed onto the garment. They are so light and durable that they are suitable for customising all types of workwear. |
For more informations and find out what is the more suitable personalisation technique for your workwear or ask for a quotation, contact us at: putmylogoonit@castbolzonella.it
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